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INDUSTRIAL NON-CONTACT MEASUREMENT Probe · cable · conditioner
ECSNON-CONTACT METROLOGY
Sensor systemsReplacement reviewHow it worksAsk an engineer ↗
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Sensor systemsReplacement reviewHow it worksAsk an engineer

SENSOR SYSTEMS / ECS-AUTO

High-speed RPM & automotive eddy sensors

Specify shaft phase-reference pulses, turbocharger blade-passing signals and dynamic tip clearance around the actual target geometry.

RPM / blade count / gap defined togetherØ3 mm / M4 / M5 inquiry options
Specify this system ↗
A threaded eddy current probe connects through a coaxial extension cable to a signal conditioner and a machine controller.
MEASUREMENT CHAIN / Concept illustration. Configuration varies by system.

Turbocharger test stands · valve lift · high-speed shafts

Define the conditions behind the measurement

01 / CONFIGURATION CHECK

Blade-passing frequency = RPM × blade count ÷ 60. At 200,000 RPM and 12 blades, the passing frequency is 40 kHz. A nominal 100 kHz bandwidth alone does not guarantee reliable pulse detection.

02 / CONFIGURATION CHECK

Define blade material, minimum thickness, tip speed, air gap and trigger electronics. RPM measurement and continuous tip-clearance measurement require separate validation.

03 / CONFIGURATION CHECK

For valve lift and piston-motion tests, include temperature, vibration and the conductive target path. Request frequency response and signal-to-noise evidence for the proposed assembly. For thin blade tips, review transit time and peak-signal attenuation as well as blade-passing frequency.

Listed ranges and interfaces are inquiry options. Approved ratings, drawings and calibration data belong to the selected configuration.

Metal grade, thickness and curvature change the curve.

Request factory linearization for AISI 4140 / 42CrMo, aluminum 6061, stainless steel 304 / 316, copper or titanium. Confirm the representative target and calibration conditions in your quote.

Choose the signal your controller needs
DecisionEddy current displacement systemStandard inductive proximity switch
MeasurementContinuous distance or dynamic motionTarget present / absent
OutputCalibrated voltage, current or digital distanceDiscrete ON / OFF
SpecifyRange, resolution at bandwidth, target and calibrationSwitching distance, hysteresis and switching frequency

Analog inductive distance sensors also exist. Compare the actual measurement principle and performance, rather than the category name alone.

Before you approve the measuring system

Can the same calibration be used on steel and aluminum?

Do not assume so. Specify the material grade, thickness and curvature and agree the calibration curve for your target.

Can a replacement probe be mixed with an existing driver?

Only after the exact probe, electrical length, driver, target and output curve have been qualified together. Connector fit alone is insufficient.

What does a configuration quote include?

Request a matched probe, cable and conditioner, selected mounting accessories, calibration conditions, performance evidence and confirmed price and delivery.

ECS-AUTO / CONFIGURATION REQUEST

Build the probe, cable and conditioner together.

Include a mounting adapter, armored cable or portable calibration fixture in the request below.

Calibrate to the metal you actually measure

Send a representative target or its grade, thickness and curvature. Room-temperature linearization is not proof of hot-zone accuracy. A factory test sheet is distinct from accredited calibration. Ask us to include the calibration scope and any charge in the quotation.

Complete the installation

Optional planning budgets; fit, quantities and final prices are confirmed in your quote.

We use your details to review this request. Privacy policy. Please email drawings separately and reference your company.

ECS Non-Contact Metrology

Define the target. Match the system.
Measure the movement.

[email protected]
Choose a measurementGap & displacementShaft vibration & thrustSpeed & phase referenceTemperature & harsh environments
Engineering resourcesExisting-system replacement reviewEddy current measuring principleAbout ECSRequest calibration & quote
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Independent supplier. Third-party names identify existing equipment and remain the property of their owners. Compatibility requires configuration review.